InHand IG502 Enables Air Compressor Remote Monitoring & Predictive Maintenance

InHand IG502 Enables Air Compressor Remote Monitoring & Predictive Maintenance

1. Scenario Background

A manufacturing facility relies on multiple air compressors (critical for production) but faced key issues:
Manual weekly inspections took hours of labor
Faults were only detected after production downtime
Operational data (pressure, temperature, runtime) was scattered with no unified tracking

2. Product Selection

InHand InGateway502 Edge Computing Gateway — supports on-site data collection, local edge processing, 4G transmission, and integration with remote management/device platforms.

3. Core Pain Points

Time-consuming manual compressor inspections
Late fault detection causing unplanned downtime
Dispersed operational data (no centralized monitoring)

4. Solutions with InGateway502

Connect InGateway502 to air compressor controllers to collect pressure, temperature, runtime, and fault codes.
Use edge computing to filter/process data locally, then transmit cleaned data to the Remote Management Platform/Device Manager via 4G.
Leverage the platform for real-time equipment health tracking, maintenance dispatching, and full-lifecycle asset management.

5. Implementation Results

Weekly inspection time cut by 80% (from 5hrs to 1hr)
Fault detection advanced to 24hrs pre-occurrence (downtime reduced by 70%)
Unified data dashboard simplifies monitoring; maintenance costs lowered by 25%